guitar amp repair

Vintage AC30 repair – 1962 Vox repair

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1962 Vintage Ac30 Repair

The guys over at Confetti in Nottingham brought me this vintage AC30 repair. It appears to be a 1962 JMI era Vox model but I’m an amp tech, not an amp historian, so I may be mistaken! It’s definitely an AC30/6 model, only made in smooth black vinyl in 1962. It’s very nice!

The customer brought this to me because they were worried about the amplifier getting very hot. I also noticed that the power cord was damaged and that the amp had a ‘Pin’ style voltage selector common in vintage amp repairs. I always recommend that this is wired out if not already.

The power cord has been replaced and the voltage selector wired to 245 (best match for modern UK), so the switch is now a dummy.

The overheating was caused by leaking reservoir caps which were replaced. Electrolytic caps have a lifetime of about 20 years so leaking caps are common in vintage amps. Faulty capacitors can lead to a much higher current draw through the transformer, overheating it, causing the issues we’re seeing. It also ties in with the internal HT being over 100V too low.
Vintage Ac30 Mains transformer temperature rise
I noticed that the tremelo mode switch had come loose and the resistor wires have sheared at the body of the device. They were replaced using vintage style carbon composition resistors for authenticity’s sake. (Do carbon composition resistors make a difference to tone? According to R.G Keen, The jury is still out!). If you have one of these vintage units, make sure that you keep the switch tight to avoid similar problems.

The amp didn’t run especially hot after the caps had been replaced. The output valves are all matched and measure sensibly, and the amp is cathode biased, so there’s little risk of the output stage being out of spec. I had another vintage AC30 repair in (a cream ’61 model), so I was able to make a proper comparison of the running temperature of the two amps. You can see how close they were in the graph above.

I’m pleased to say that the customer was very happy with the vintage AC30 repair! If you have a Vintage vox, or any guitar amp in need of repair, please get in touch.

Marshall JCM 2000 Repair – TSL 100

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Marshall-jcm2000-repair

Marshall JCM2000 repair

I get quite a lot of the JCM2000 series in for repair – both DSL and TSL. I think it’s because they were so popular, rather than any endemic issues. This particular JCM2000 is a TSL100, the triple super lead model.

I’m writing the blog post quite a while after the repair now, so I’m looking at my notes to remember the issue. IIRC, the amp needed new valves and the owner mistakenly paired valves 1+2, 3+4, instead of the correct 1+4, 2+3. He knew how to bias his own amp and knew about pairing valves, but had always replaced for a matched quad in the past. When he paired the valves wrongly things had become hot and smokey – the valves red-plated For more information on valve amp bias, check my bias FAQ.

The amp had become so hot that a screen grid resistor (R78) – mounted upside down in the amp – had melted its solder connection and fallen out of the amp, melting some cabling where it landed. I replaced this resistor (with a lighter weight, but equally rated component). I also replaced the burned out suppression capacitor that can be seen in the picture.

The lesson to be learned: read my bias FAQ before replacing power valves yourself. If in doubt, ask!

If you have a JCM2000 repair, do get in touch.

Marshall – 2205 Repair

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Marshall-Repair-JCM800-Repair

This 2205 repair came to me following an unsuccessful operation by another tech.

The 2205 were a new step for Marshall – and were one of a group of amplifiers that formed the ancestors of many channel switching amps we now take for granted – including amps by Mesa Boogie, Cornford, Hughes & Kettner, Marshall’s own JCM 2000 (DSL and TSL) and too many more to mention.

Modern Marshalls use relays for switching, but the 2205 uses a transistor array. Unfortunately it was that chip in this 2205 repair that turned out to be faulty. My customer tells me that there were 3 2205 versions, of which this is the second (1987 I think).

The original switching circuit has problems with popping that the original repairer had worked on. Unfortunately in doing so they had damaged the transistor in the switching chip that shorts out the distortion channel during clean mode. This meant that both channels passed the distorted signal. Oops!

I replaced the damaged chip and added a little extra anti-pop protection.

The amplifier also had hum problems, which were fixed by a partial implementation of the 3rd 2205 version. Swapping the triodes that were used for different functions (spring reverb and gain stage) reduced the hum to a very low level.

Disclaimer/Myth avoidance: Transistors and CMOS switches are good for switching some things, relays are good for others. Transistor switches don’t affect tone any more than relays if they’re correctly implemented.

If you have a Marshall 2205 repair job for me, please get in touch.

Fender Repair – Blues Deville

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Fender-Repair-Blues-DeVille-Repair

Fender repair time!

This is a lovely Blues Deville fender amp that’s seen some serious loving! The owner has been gigging it for 15 years. Unfortunately, first the Low gain input died, then the high gain became intermittent. The owner asked for a full valve amp service and I promised to repair the jacks as part of the service.

Repeated insertion and removal of the jack had moved the jack socket and over time pulled the PCB pads from the PCB. This led to the intermittent crackling that was heard and would have eventually torn the thin copper trace off.

Quality chassis mount switchcraft models were used in the repair to replace the two input jacks. These were wired into the PCB using flexible wires to remove the mechanical coupling to the PCB. Now if the jack socket moves then the wires will move and the PCB will not, and the integrity of the connection will be maintained.

If you have a fender repair, please get in touch.

Post by Keld Ampworks Guitar Amp Repair.

Myth Avoidance: Amp geeks often debate PCB vs turret or tag mounted components. I have to say that unlike many independent amp builders I’m a believer in PCB technology, but for mechanically and thermally stressed parts it is wise separate the component from the PCB to avoid causing stress. This fender repair is a good example of that principle.

Dr Z Repair – Mini Z

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Dr Z Repair

Dr Z Repair – Mini Z

This Dr Z Repair was a simple job. This DR Z amp is a 2 valve class A amp with one ECC83/12AX7 and one EL84. In this case, the output EL84 valve was faulty, the heater.

The customer asked me to replace the amp with one the fancy ‘cryo’ frozen valves from Harma. I’m not entirely sure if this changes the amp’s tone or just makes Princess Leia fancy it. Maybe if you’ve tried one, you could let me know!

This repair was easily finished within the diagnostic period. When I find a quick fix for customer’s amps I always perform a routine ‘mini service’ to ensure the customer gets their money’s worth.

If you have a Dr Z Repair job that needs doing please, get in touch.